Skip to main content

Minimised energy usage – ideas for efficient winding

Universal Converting Equipment are actively reducing energy usage
The need to reduce energy consumption in industrial processes is well established and often discussed and the motivation is strong; being both ecological and financial. Universal Converting Equipment have introduced a package of energy consumption reducing features into
their range of Slitting and winding machinery.

Technical Director Dave Ward explains.
“We design our machinery to be a frugal as possible with energy and have identified significant areas where energy savings can be made; in some cases functionality and performance has been increased as a positive side effect. One of the ways we achieve this saving is by using the latest high efficiency (Efficiency 1) AC motors, with the most up to date AC Vector Drives. Commonly we design in regenerative motors rather than more traditional pneumatic brakes so rather than braking energy being lost (as heat) it is turned into electricity and used by other systems within the machine. In some applications the brake energy is enough to reduce power consumption of the machine by 40% or more. Our machines intelligently turn off unused systems (how often do you walk past machines with hydraulic packs (sometimes on guiders) that are running whether the machine is in use or not) and avoids fan systems that run even when not required. Wherever possible we have engineered hydraulic systems out of our equipment. Even our touch screens are set to go into power save mode when not used for a period.“





All considered the complete range of energy saving steps Universal Converting Equipment have taken will translate into lower energy bills for their customers, and a lower impact on the environment.


More information -


About Universal Converting:

Universal Converting Equipment are a manufacturer of slitting machines, slitter rewinders, hot melt adhesive coating and laminating equipment. In addition to process based machinery Universal also manufacture a range of other equipment, including automatic core cutters, drive
and control systems, web guiding systems and differential winding shafts. Universal Converting Equipment are based in the United Kingdom with installed machines present throughout the world.