Weber Packaging Solutions Inc., a leading worldwide manufacturer and supplier of labels and labeling systems since 1932, has purchased six PrintVision/Helios II 100% Inspection Systems from Advanced Vision Technology (AVT), the world leader in print process control, quality assurance and color control for the packaging, labels, folding cartons and commercial print markets.
Weber Packaging Solutions, which conducts business globally in fifteen countries, will place the six Helios II Inspection Systems in their worldwide headquarters in Arlington Heights, Illinois, a suburb of Chicago near O’Hare airport. Weber has done business with AVT before when they purchased Proofit Systems. When looking for 100% Inspection Systems they naturally went with the worldwide leader in Automatic Inspection Systems – AVT. Weber’s sophisticated label manufacturing equipment includes the latest flexographic and digital high-speed label presses. Four of the Helios II 100% Inspection Systems will be placed on presses, one on a rewinder and one on a finishing unit of a digital label press.
John O’Leary, VP of Manufacturing, commented: “We have been looking to upgrade our vision defect detection systems for a few years. We have several pharmaceutical, nutraceutical and medical device manufacturers as customers and it is becoming almost a requirement to utilize this technology to guarantee the quality of the labels their products demand. After several discussions with AVT over the years, we were intrigued by the features of the AVT Helios II system. During Label Expo 2010 we decided to take a closer look at the system and we were very impressed by the user interface as well as how easy it was to isolate several different areas on a label with various degrees of scrutiny. We determined that we could benefit from not only upgrading our systems on our rewind inspection equipment, but could also add systems to our ten-color flexo presses to help reduce scrap by alerting the operator sooner to correct a defect. Since we also print labels on digital presses and convert those labels on a digital finishing machine, we decided it would make sense to add one to the digital finisher to ensure defect free product coming off of that equipment as well. To help us make the decision, our AVT sales representative took us to another customer site where we were able to see the system setup and operating in live production. We were able to discuss the ease of use with the other customer’s operator and manager. From that point we were sold and now we are anticipating the installation of our first two units of a total of six scheduled to be deployed this year.”
Commenting on the sale, Amir Dekel, Corporate VP Marketing of AVT said: ” For AVT to be recognized by one of the leading label manufacturing companies in the world is important for our company. It is confirmation that our state-of-the-art technology is meeting the highest standards of the industry and it is working reliably in any production environment. These inspection systems will guarantee that Weber will deliver labels that are 100% inspected, 100% of the time. This is adding real value to customer care.”
PrintVision/Helios II is the most advanced 100% Automatic Inspection solution for label and narrow web printing. It is an innovative solution that delivers process control and 100% quality assurance capabilities throughout the entire print production workflow, from setup through printing to finishing. PrintVision/Helios II can be installed on any press or rewinder and identifies defects on labels as soon as they occur. The system detects every type of printing and finishing fault including color misregister, color variations, hazing, misprints, defects to the text, spots, splashes, die-cut problems, missing labels and many other print problems.